Allen-Bradley 2198-H025-ERS Kinetix 5500 Servo Drive 5.1 kW – Pickup in Store

Name: Allen-Bradley 2198-H025-ERS Kinetix 5500 Servo Drive
Brand: Allen-Bradley
SKU: 2198-H025-ERS
Price: 799.99 USD
Availability: InStock

In stock: 2 units in Milwaukee, WI. Physically stocked and ready to ship or available for local pickup. Includes a 1-year full-function warranty.

Kinetix 5500 EtherNet/IP servo drive · 8 A rms continuous · 5.1 kW at 480V · Frame 2 · hardwired Safe Torque Off

Allen-Bradley 2198-H025-ERS Kinetix 5500 servo drive, 5.1 kW, 480V AC – Series A (1 of 10)

Actual NJT inventory photos

Price

$799.99USDRefurbished, Series AView listing

Request Repair QuoteEstimated $1,440.00

Part Number	2198-H025-ERS
Description	Kinetix 5500 servo drive, 5.1 kW, 480V AC. In stock in refurbished condition, Series A.
Shipping	Ships same or next business day UPS Ground Included. Next-Day Air and worldwide shipping available. Courier Within 350 miles, est. $3.50/mile, subject to availability.
Pickup	Free local pickup at 2122 N Prospect Ave. Call ahead at (414) 331-5954.
Warranty	1-year full-function warranty provided by NJT Automation. Warranty details Included 1 year, full-function 2 years +15% of product price ($120.00) 3 years +25% of product price ($200.00) View full warranty policy
Returns	90-day free returns. View return policy
Exchange	Send us your defective 2198-H025-ERS after your purchase for a 10% core credit. We also purchase old or damaged parts outright.

Replacement Options for 2198-H025-ERS

Allen-Bradley 2198-H025-ERS Kinetix 5500 Servo Drive – Series A, Refurbished

Allen-Bradley 2198-H025-ERS Kinetix 5500 Servo Drive – Series A, Refurbished, second photo

Allen Bradley 2198-H025-ERS /A Kinetix 5500 Servo Drive - Refurbished

$799.99 USDIn-stock match

Condition: Refurbished

Series A

2 in stockView details

Variants

Part NumberConditionSeriesQtyPrice

2198-H025-ERS /A$799.99

Refurbished · Series A · 2 in stock

2198-H025-ERS /ARefurbishedSeries A2$799.99 USD

2198-H025-ERS

Refurbished — pick series, then request a quote

Series neededRequest Quote

2198-H025-ERSRefurbishedSeries needed—Request Quote

Availability

2 units in stock

Repairs

2198-H025-ERS Mail-In Repair Service

Estimated: $1,440.00

Part Number Decoder

Kinetix 5500 servo drive

2198H025ERS

2198: BulletinKinetix 5500: Allen-Bradley's compact EtherNet/IP servo drive with integrated motion (CIP Motion), single-cable motor connection and shared AC/DC bus; pairs with VPL / VPF / VPS Kinetix VP motors.
H025: Output rating8 A rms continuous output current; 5.1 kW at 480V three-phase, 2.4 kW at 240V three-phase. Frame 2 drive.
195-528V AC: Input voltage480V AC nominal three-phase input (195…528V AC range, 200/230/400/480V systems), 24V DC control power.
ERS: SafetyHardwired Safe Torque Off (STO) via the safety connector: up to PLd, Category 3 (EN ISO 13849) / SIL CL2.

Decoded from the Rockwell Automation catalog-number structure. Series and firmware revision are printed on the product label, not encoded here.

Series & Revisions

Series A in stock; other series on request.

Intended Use

Designed for integrated motion on EtherNet/IP applications. Kinetix 5500 drives run servo axes under CompactLogix and ControlLogix controllers over CIP Motion, with shared DC bus options and Safe Torque Off, on packaging, converting, assembly and material-handling machines. Safe Torque Off (PLd, Category 3 (EN ISO 13849) / SIL CL2) lets the drive sit in the machine's safety circuit without an external contactor.

Physical Data

Weight and DimensionsWeight5.07 lb (2.30 kg)H × W × D8.9 × 2.2 × 8.9 in. (225 × 55 × 226 mm)

Weight	2.30 kg (5.07 lb) Typical unit weight
Dimensions (H × W × D)	225 × 55 × 226 mm (8.9 × 2.2 × 8.9 in.) Kinetix 5500 drive
Shipping Weight	3.78 kg (8.32 lb) Estimated: unit weight plus box and packing material; bills as 9 lb
Shipping Box (L × W × H)	20 × 16 × 12 in. (508 × 406 × 305 mm) Smallest standard box fitting the product with 3 in. cushioning per side

Product weight and dimensions are typical manufacturer-published values and may differ by series or option. Shipping box and weight are estimates for freight planning; the packed unit may ship in a different box.

Similar Part Numbers

2198-H008-ERS Output rating: 2.5 A rms continuous output current; 1.6 kW at 480V
2198-H015-ERS Output rating: 5 A rms continuous output current; 3.2 kW at 480V
2198-H040-ERS Output rating: 13 A rms continuous output current; 8.3 kW at 480V
2198-H070-ERS Output rating: 23 A rms continuous output current; 14.6 kW at 480V
2198-H070-ERS2 Output rating: 23 A rms continuous output current; Safety: Integrated Safe Torque Off over

Allen Bradley Information

Technical SpecificationsLifecycle status

Lifecycle	Active Verify current status with the manufacturer.

Can the 2198-H025-ERS be repaired?

Yes. NJT Automation repairs the 2198-H025-ERS by mail-in: diagnostic evaluation, component-level repair and a functional test, backed by a 1-year full-function warranty.

Option 1

NJT managed repair

Evaluation: Free. No repair, no charge.
Shipping: Prepaid UPS label both ways.
Pricing: $650 minimum. Rush service available.
Warranty: 1-year full-function warranty included; 2- and 3-year options.

Get a repair quoteor text photos and symptoms to (414) 331-5954

Option 2

Independent repair bids. Compare quotes from independent repair technicians. Post your repair on RepairMode to receive competitive bids from experienced technicians. Each technician sets their own pricing and warranty.

View completed 2198-H025-ERS repairson RepairMode.com ↗

Common Failures

Failure patterns we regularly see on Kinetix 5500 servo drive hardware like the 2198-H025-ERS:

Shared-bus connector or DC-bus link damage on multi-drive shared-bus systems
Control board flash corruption after a power loss during a firmware update: drive stuck at boot or will not accept firmware
Drive dark with 24V control power present: failed control power input stage or the switch-mode supply on the control board
Inverter overcurrent or IPM fault: IGBT power module shorted after a motor or cable fault, gate driver board damaged with it
Bus undervoltage / bus overvoltage faults: aged DC bus electrolytic capacitors, weak incoming power, or regen energy the shunt cannot absorb

Fault code reference

2198-H025-ERS Fault Codes

37 codes · 2198-UM001

Fault codes a Kinetix 5500 servo drive reports on the drive's LCD status display (FLT Sxx / FLT Mxx) and the axis fault in Logix Designer, as documented in Rockwell Automation publication 2198-UM001. Use them to narrow a problem down to the unit, its wiring or the application before sending it in for repair.

2198-H025-ERS fault codes
Code	Fault	What it indicates
FLT S02	MTR COMMUTATION	Motor commutation fault.
FLT S03	MTR OVERSPEED FL	Motor overspeed, factory limit.
FLT S04	MTR OVERSPEED UL	Motor overspeed, user limit.
FLT S05	MTR OVERTEMP FL	Motor overtemperature, factory limit.
FLT S07	MTR OVERLOAD FL	Motor thermal overload, factory limit.
FLT S08	MTR OVERLOAD UL	Motor thermal overload, user limit.
FLT S10	INV OVERCURRENT	Inverter overcurrent.
FLT S11	INV OVERTEMP FL	Inverter overtemperature, factory limit.
FLT S13	INV OVERLOAD FL	Inverter thermal overload, factory limit.
FLT S14	INV OVERLOAD UL	Inverter thermal overload, user limit.

Show 27 more codes

FLT S15	CONV OVERCURRENT	Converter overcurrent.
FLT S16	GROUND CURRENT	Ground current, factory limit.
FLT S18	CONV OVERTEMP FL	Converter overtemperature, factory limit.
FLT S20	CONV OVERLOAD FL	Converter thermal overload, factory limit.
FLT S21	CONV OVERLOAD UL	Converter thermal overload, user limit.
FLT S23	AC PHASE LOSS	AC single-phase loss.
FLT S25	PRECHARGE FAILURE	Pre-charge failure.
FLT S29	BUS OVERLOAD FL	Bus regulator thermal overload, factory limit.
FLT S30	BUS OVERLOAD UL	Bus regulator thermal overload, user limit.
FLT S31	BUS REG FAILURE	Bus regulator failure.
FLT S33	BUS UNDERVOLT FL	Bus undervoltage, factory limit.
FLT S34	BUS UNDERVOLT UL	Bus undervoltage, user limit.
FLT S35	BUS OVERVOLT FL	Bus overvoltage, factory limit.
FLT S39	BUS POWER LEAKAGE	Bus power leakage.
FLT S45	FDBK COMM FL	Motor feedback data loss, factory limit.
FLT S47	FDBK DEVICE FAILURE	Feedback device failure.
FLT S49	BRAKE SLIP FLT	Brake slip exception.
FLT S50	POS HW OTRAVEL	Hardware overtravel, positive.
FLT S51	NEG HW OTRAVEL	Hardware overtravel, negative.
FLT S54	POSN ERROR	Excessive position error.
FLT S55	VEL ERROR	Excessive velocity error.
FLT S56	OVERTORQUE LIMIT	Overtorque limit.
FLT S57	UNDERTORQUE LIMIT	Undertorque limit.
FLT M02	MOTOR VOLTAGE	Motor voltage mismatch.
FLT M25	COMMON BUS	DC common bus fault.
FLT M26	RUNTIME ERROR	Runtime error.
FLT M28	SAFETY COMM	Safety module communication error (2198-Hxxx-ERS2 drives).

Where the manual's only remedy for a code is to replace the unit or module, the code is pointing at a hardware fault inside that part. Those are the faults NJT Automation repairs at component level, so a repair quote is usually the first thing to check before buying a replacement.

Source: Rockwell Automation publication 2198-UM001, Kinetix 5500 Servo Drives User Manual. Codes are listed as documented; fault behaviour can vary by firmware revision, so confirm against the manual for your unit's series.

Functional test video

Bench test from a completed 2198-H025-ERS repair.

Open the test video page

Related services:Kinetix Servo Repair All Repair Services

Photos by NJT Automation; test videos from NJT or network repair technicians.

Still have questions?

Find answers to shipping, warranties, repairs, and more.

Frequently Asked Questions

What is the 2198-H025-ERS?

The Allen-Bradley 2198-H025-ERS is a Kinetix 5500 EtherNet/IP servo drive, 8 A rms continuous, 5.1 kW at 480V, Frame 2, hardwired Safe Torque Off.

What condition is it in?

NJT Automation currently has 2 units of the 2198-H025-ERS in stock in refurbished condition (Series A). Each listing states its own condition and series. Refurbished means a previously used unit that has been restored to working order before sale. The inspection, repairs and testing performed on a given unit, and its warranty term, are stated on that unit’s own listing. From the listing: This refurbished component has been cleaned, inspected, and repaired as needed.

How much does it cost?

The 2198-H025-ERS starts at $799.99 (Refurbished, Series A) at NJT Automation. 2 units are in stock. 4 2198-H025-ERS Kinetix 5500 servo drives have sold since 2024.

When does this part ship?

2 units of the 2198-H025-ERS Kinetix 5500 servo drive are on the shelf in Milwaukee, WI, priced from $799.99. Orders before 5:00 PM Central on a business day ship the same day; next-day air is available at checkout.

What power input does it require?

480V AC nominal three-phase input (195…528V AC range, 200/230/400/480V systems), 24V DC control power.

What is its power rating?

8 A rms continuous output current; 5.1 kW at 480V three-phase, 2.4 kW at 240V three-phase.