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Allen-Bradley 2094-BC04-M03-S Kinetix 6000 Servo Drive 28 kW – Pickup in Store

In stock: 1 unit in Milwaukee, WI. Physically stocked and ready to ship or available for local pickup. Includes a 1-year full-function warranty.

Kinetix 6000 400V-class integrated axis module (IAM): 28 kW converter (42 A DC) with a 13.5 kW / 30 A (0-pk) inverter axis · sercos interface · safe-off · double-wide

Price

$12,499.99USDUnused surplus (open box), Series CView listing

Request Repair QuoteEstimated $2,300.00
Part Number2094-BC04-M03-S
DescriptionKinetix 6000 integrated axis module (IAM), 28 kW, 400V-class. In stock in unused surplus condition, Series C.
Shipping
Ships same or next business day
UPS Ground
Included. Next-Day Air and worldwide shipping available.
Courier
Within 350 miles, est. $3.50/mile, subject to availability.
Pickup
Free local pickup at 2122 N Prospect Ave. Call ahead at (414) 331-5954.
Warranty
1-year full-function warranty provided by NJT Automation.
Warranty details
Included
1 year, full-function
2 years
+15% of product price ($1,875.00)
3 years
+25% of product price ($3,125.00)
View full warranty policy
Returns
90-day free returns. View return policy
Exchange

Send us your defective 2094-BC04-M03-S after your purchase for a 10% core credit. We also purchase old or damaged parts outright.

Replacement Options for 2094-BC04-M03-S

Allen Bradley 2094-BC04-M03-S /C Kinetix 6000 Servo Drive 2094BC04M03S Open Box

$12,499.99 USDIn-stock match

Condition: Unused surplus (open box)

Series C

1 in stockView details
Variants
Part NumberConditionSeriesQtyPrice
2094-BC04-M03-S /C$12,499.99
Unused surplus (open box) · Series C · 1 in stock
2094-BC04-M03-S /CUnused surplus (open box)Series C1$12,499.99 USD

2094-BC04-M03-S

Refurbished — pick series, then request a quote

Request Quote
2094-BC04-M03-SRefurbished—Request Quote
Availability
1 unit in stock
Repairs

2094-BC04-M03-S Mail-In Repair Service

Estimated: $2,300.00

Part Number Decoder

Kinetix 6000 integrated axis module (IAM)
2094BC04M03-Swidth
2094
BulletinKinetix 6000-class multi-axis servo drive system: an integrated axis module (converter + first inverter) feeds axis modules over a shared DC bus on a Bulletin 2094 power rail. Bulletin 2094 also covers the Kinetix 6200 / 6500 modular drives and the system's power rails, line interface, shunt and slot-filler modules.
B
Voltage class400V-class: 360…480V AC, three-phase input.
C
Module typeConverter: this is the integrated axis module (IAM) — the AC-to-DC converter that supplies the power rail's DC bus plus the system's first inverter. One IAM per power rail.
04
Converter rating28 kW continuous converter output (42 A DC) available to the shared DC bus.
M03
Inverter rating13.5 kW continuous inverter (axis) output, 30 A (0-pk) continuous current for the IAM's own motor axis.
-S
Safe-off-S: Kinetix 6000 drive with safe-off (Safe Torque-Off) functionality; sercos interface fiber-optic ring to the Logix motion controller.
width
Slot usageDouble-wide module: occupies one converter slot and one inverter slot on the 2094 power rail.
Decoded from the Rockwell Automation catalog-number structure. Series and firmware revision are printed on the product label, not encoded here.

Series & Revisions

Series C in stock; other series on request.

The -S (Kinetix 6000, SERCOS) and -M (Kinetix 6200 / 6500) suffixes are different control families and do not interchange on a rail.

Series notes: Match the suffix. Within the same catalog number, flash the replacement to the firmware revision the Logix project expects before substituting.

Intended Use

Built for multi-axis coordinated servo motion applications. Kinetix 6000 integrated axis modules supply the DC bus and run the first axis for coordinated multi-axis machines: packaging, converting, printing, web handling, material handling and pick-and-place, with SERCOS or EtherNet/IP motion from a Logix controller. Safe Torque Off lets the drive sit in the machine's safety circuit without an external contactor.

Migration Path

Rockwell Automation has discontinued the Kinetix 6000 (2094-xxxx-S) and published Kinetix 5700 as the successor for the whole 2094 family. Published successor for the Kinetix 6000 / 6200 / 6500: Kinetix 5700 (2198-P power supply, 2198-D dual-axis and 2198-S single-axis inverters).

  • Kinetix 5700 is Integrated Motion on EtherNet/IP: the 1756-M08SE / M16SE SERCOS module (Kinetix 6000) or the 2094-EN02D-M01-S0 EtherNet/IP control modules (6500) give way to a 1756-EN2T/EN2TR or CompactLogix 5380 port, and axes are rebuilt as CIP Motion axes in Studio 5000.
  • Existing MP-Series motors with Hiperface feedback stay in service through the 2198-H2DCK Hiperface-to-DSL feedback converter kit; existing 2090 motor power cables are reused with it, so motors and cabling do not have to be replaced in the same outage.
  • The 2094 power rail is replaced by Kinetix 5700's shared DC-bus zones (2198-P supply, bus-bar connectors and 2198-CAPMOD capacitor modules); size the system from GMC-SG001 using the existing axis power and bus-sharing groups.

A like-for-like replacement or a repair keeps the existing program, wiring and panel layout; a migration is a project. Both are listed on this page so the choice can be made on lead time and budget.

Physical Data

Weight and DimensionsWeight21.2 lb (9.60 kg)
Weight9.60 kg (21.2 lb)
Typical unit weight, Kinetix 6000 drive module
Shipping Weight10.3 kg (22.8 lb)
Estimated: unit weight plus box and packing material; bills as 23 lb
Shipping Box (L × W × H)14 × 12 × 10 in. (356 × 305 × 254 mm)
Most common box recorded for this catalog number
Product weight are typical manufacturer-published values and may differ by series or option. Shipping box and weight are estimates for freight planning; the packed unit may ship in a different box.

Allen Bradley Information

Technical Specifications13 parameters from manufacturer-published specifications
LifecycleActive
Verify current status with the manufacturer.
Drive familyKinetix 6000 integrated axis module (IAM), 400V-class, with Safe Torque-Off
AC input voltage324…528V AC three-phase (360…480V nominal)
AC input frequency47…63 Hz
Control power input95…264V AC single-phase
Converter output to DC bus41.5 A DC continuous; 27.6 kW continuous, 69 kW peak (Series B or later)
DC bus voltage, nominal650V DC
Inverter continuous current21.2 A rms (30.0 A 0-pk)
Inverter continuous power13.5 kW
Peak current rating150% standard; up to 250% in peak-enhanced mode (Series B or later, RSLogix 5000 v17 or later, drive firmware 1.117 or later)
PWM frequency4 kHz
Loop bandwidthVelocity loop 500 Hz; current loop 1,300 Hz
Internal shunt200 W continuous; 22.5 kW peak
NetworkSercos interface; up to 8 axes per 2094 power rail
Typical manufacturer-published values for this catalog number; confirm against the current manufacturer documentation before specifying.
CategoryKinetix 6000
UPC / GTIN0076625946382
Part Number2094-BC04-M03-S
ManufacturerAllen-Bradley
Previously sold 2094-BC04-M03-S5 sold · +6 on eBay

NJT Automation has supplied and shipped 5 2094-BC04-M03-S Kinetix 6000 integrated axis modules since 2024; these listings are sold and the in-stock options above are ready to ship.

Sold
5 since 2024
Series
C × 3, B × 1, D × 1
Allen-Bradley 2094-BC04-M03-S Refurbished - previously sold by NJT AutomationSold

Allen Bradley 2094-BC04-M03-S /D Kinetix 6000 Integrated Axis Module Series D

$4,999.99 USD

Refurbished

Request Quote
6 sold on eBay

Can the 2094-BC04-M03-S be repaired?

Yes. NJT Automation repairs the 2094-BC04-M03-S by mail-in: diagnostic evaluation, component-level repair and a functional test, backed by a 1-year full-function warranty.

Option 1

NJT managed repair

Evaluation
Free. No repair, no charge.
Shipping
Prepaid UPS label both ways.
Pricing
$650 minimum. Rush service available.
Warranty
1-year full-function warranty included; 2- and 3-year options.
Get a repair quoteor text photos and symptoms to (414) 331-5954

Option 2

Independent repair bids. Compare quotes from independent repair technicians. Post your repair on RepairMode to receive competitive bids from experienced technicians. Each technician sets their own pricing and warranty.

View completed 2094-BC04-M03-S repairson RepairMode.com ↗

Common Failures

Failure patterns we regularly see on Kinetix 6000 integrated axis module (IAM) hardware like the 2094-BC04-M03-S:

  • Current sensor (Hall-effect) drift or failure: torque ripple, motor hum at enable, or false overcurrent trips
  • Power rail connector pins burned, bent or backed out: IAM not recognized, or bus-sharing contacts overheating
  • IPM fault (E05) on the integrated axis: inverter IGBT module shorted after a motor or cable fault, gate driver board damaged with it
  • Internal shunt transistor or shunt resistor failure: bus overvoltage on every deceleration
  • Precharge fault (E35): precharge resistor open or precharge relay failed, so the DC bus never charges and the rail will not come up

Fault code reference

2094-BC04-M03-S Fault Codes

48 codes · 2094-UM001

Fault codes a Kinetix 6000 integrated axis module (IAM) reports on the seven-segment status indicator on the IAM or AM module and the axis fault in RSLogix 5000, as documented in Rockwell Automation publication 2094-UM001. Use them to narrow a problem down to the unit, its wiring or the application before sending it in for repair.

2094-BC04-M03-S fault codes
CodeFaultWhat it indicates
E00Blown fuseA blown fuse was detected on the inverter board; the module needs repair.
E04Motor overtemperatureMotor thermal switch tripped: high ambient, excessive current, wiring error or wrong motor.
E05Drive overcurrent (power fault)The Intelligent Power Module tripped: shorted motor cables or windings, drive too hot, or a failed power stage.
E06Hardware overtravelThe axis moved beyond the physical travel limit input.
E07Motor feedback lossMotor feedback wiring is open, shorted or missing.
E09Bus undervoltageDC bus below limit with three-phase power present, or power removed while an axis was enabled.
E10Bus overvoltageDC bus above limit, usually excessive regeneration; check shunt sizing.
E11Illegal Hall stateHall feedback inputs are in an invalid state; check wiring at the MF connector.
E16Software overtravelAxis position exceeded the software travel limit.
E18OverspeedMotor speed exceeded 150% of maximum rated speed.
Show 38 more codes
E19Follow errorPosition error limit exceeded; check tuning, feed-forward and mechanical load.
E20Motor feedback AQBThe motor encoder encountered an illegal quadrature transition, usually noise.
E21Aux feedback commCommunication was not established with an intelligent auxiliary encoder.
E30Motor feedback commCommunication was not established with the intelligent motor encoder.
E31Shaft movement at power-upMotor shaft moved during the power-up feedback test.
E34Ground faultExcessive ground current detected in the converter: wiring, motor ground short or internal fault.
E35Precharge faultThe converter precharge cycle failed: low AC input or an internal fault.
E36System overtemperatureConverter thermal switch tripped: excessive heat in the power circuitry.
E37Phase lossOne or more AC input phases missing, or the axis was enabled when main power was removed.
E38SERCOS ring faultThe SERCOS fiber ring dropped after being active; check fiber connections.
E39Self-sense faultSelf-sensing commutation start-up was obstructed.
E43Drive enable faultEnable was attempted through software while the hardware enable input was inactive, or the input dropped.
E49Safe-off hardware faultThe safe-off (STO) circuit reported a hardware fault.
E50SERCOS same addressDuplicate node address detected on the SERCOS ring.
E54Current feedback hardware faultCurrent feedback hardware fault detected inside the drive; a hardware fault on the drive's control/power electronics that repair addresses.
E55Velocity errorVelocity error exceeded the configured limit.
E60Unknown axisIllegal ID bits detected; a hardware fault inside the drive rather than in the wiring or application.
E61 / E62Aux feedback AQB / lossAuxiliary encoder illegal transition, or auxiliary feedback wiring open / shorted / missing.
E63 / E64Feedback noiseNoise on the motor or auxiliary feedback signals.
E65Hookup faultThe hookup test failed: motor power / feedback wiring or feedback device.
E66Autotune faultThe autotune procedure failed.
E67Task initOperating system failed to initialize; hardware failure if it persists after a power cycle.
E68SCANport commDPI / SCANport communication failed; check the device and cable.
E69Objects initNon-volatile memory corrupt due to control-board hardware failure.
E70NV memory initNon-volatile memory corrupt; load defaults and save.
E71Memory initRAM or flash validation failure; if it persists through a power cycle, the fault is in the drive's control board.
E72Drive overtemperatureInverter thermal switch tripped: failed fan, high cabinet ambient or excessive duty cycle.
E73Backplane commPower-rail CAN communication failed; check module seating and the power rail.
E74Bus overcurrentDC link current exceeded rating; motor or transmission problem, or an undersized IAM.
E75Shunt time outThe IAM, AM or shunt module exceeded its shunt resistor continuous rating.
E76CAN initDPI hardware initialization fault; control-board hardware failure.
E77Module mismatchA 230V and a 460V module are mixed on the same power rail.
E78SERCOS initControl hardware fault detected at SERCOS initialization.
E79Shunt module faultThe shunt module reports a temperature or shunt fault, or is missing from the power rail.
E80CPLD faultControl hardware fault detected; a fault inside the drive's control electronics.
E81Common bus faultCommon-bus configuration fault.
E90Precharge timeoutPrecharge did not complete in time.
E95IPIM faultThe Integrated Power Interface Module reported a fault.

Where the manual's only remedy for a code is to replace the unit or module, the code is pointing at a hardware fault inside that part. Those are the faults NJT Automation repairs at component level, so a repair quote is usually the first thing to check before buying a replacement.

Source: Rockwell Automation publication 2094-UM001, Kinetix 6000 Multi-axis Servo Drives User Manual. Codes are listed as documented; fault behaviour can vary by firmware revision, so confirm against the manual for your unit's series.

Functional test video

Bench test from a completed 2094-BC04-M03-S repair.

RepairMode test video for 2094-BC04-M03-S

Open the test video page

Photos by NJT Automation; test videos from NJT or network repair technicians.

Still have questions?

Find answers to shipping, warranties, repairs, and more.

The Allen-Bradley 2094-BC04-M03-S is a Kinetix 6000 400V-class integrated axis module (IAM): 28 kW converter (42 A DC) with a 13.5 kW / 30 A (0-pk) inverter axis; sercos interface, safe-off; double-wide.
NJT Automation currently has 1 unit of the 2094-BC04-M03-S in stock in unused surplus condition (Series C). Each listing states its own condition and series. Never put into service, but the original packaging has been opened or replaced, so it is classed as used rather than new. The module itself has no meaningful run time. From the listing: This item is in new-surplus condition, still in its original packaging. It is in excellent, new condition. A one-year NJT warranty is included, the original manufacturer's warranty is no longer valid.
The 2094-BC04-M03-S starts at $12,499.99 (Unused surplus (open box), Series C) at NJT Automation. One unit is in stock. 5 2094-BC04-M03-S Kinetix 6000 integrated axis modules have sold since 2024.
1 unit of the 2094-BC04-M03-S Kinetix 6000 integrated axis module (IAM) are on the shelf in Milwaukee, WI, priced from $12,499.99. Orders before 5:00 PM Central on a business day ship the same day; next-day air is available at checkout.
13.5 kW continuous inverter (axis) output, 30 A (0-pk) continuous current for the IAM's own motor axis.
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Product Condition & Warranty

Products sold by NJT Automation may be surplus inventory, discontinued models, older series, or units with earlier manufacturing date codes than those currently available from the OEM or its authorized distribution network. As NJT Automation is not an authorized distributor, manufacturer warranties, support programs, and other OEM services may not apply. Any warranty provided is solely that of NJT Automation, where applicable.

Firmware & Software Licensing

Certain programmable logic controllers (PLCs), drives, HMIs, and other electronic products may require firmware to operate. While some products may include firmware, NJT Automation makes no representations or warranties regarding whether firmware is installed, the firmware version or revision level, its compatibility with your application, or its licensing status.

NJT Automation does not provide, obtain, transfer, or license firmware on behalf of customers. We make no representation regarding your ability or legal right to obtain, download, install, or use firmware from the OEM, its authorized distributors, or any other source. It is the customer's sole responsibility to ensure compliance with all applicable End User License Agreements (EULAs), software licenses, intellectual property rights, and other terms governing the acquisition, installation, and use of firmware.