Allen-Bradley 25B-B5P0N104 PowerFlex 525 Drive 1 Hp, 240V AC

Allen-Bradley 25B-B5P0N104 PowerFlex 525 AC drive, 240V AC 3-ph, 5 A / 1 Hp normal duty, Frame A, IP20 open, no EMC filter, embedded EtherNet/IP and Safe Torque Off. NJT Automation sources the 25B-B5P0N104 on request; send the part number for a replacement or repair quote.

Quote required. Request a quote below for pricing and delivery.

Allen-Bradley 25B-B5P0N104 PowerFlex 525 AC drive, 1 Hp, 240V AC - replacement part available from NJT Automation

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Part Number	25B-B5P0N104
Price	On Request Availability and condition determine final quote.
Description	PowerFlex 525 AC drive, 1 Hp, 240V AC.
Shipping	UPS Ground included \| Next-Day Air and Worldwide Shipping available at checkout
Warranty	1-year full-function warranty provided by NJT Automation. Warranty details Included 1 year, full-function 2 years +15% of product price 3 years +25% of product price View full warranty policy
Returns	90-day free returns. View return policy
Exchange	Send us your defective 25B-B5P0N104 after your purchase for a 10% core credit. We also purchase old or damaged parts outright.

Availability

Available Level 1

This part is available through our Level 1 supplier network. Request a quote to confirm quantity, price, and next-day shipping options.

Inventory Level 1 RFQ

Level 1 parts come from vetted US suppliers we have worked with for years. Each unit is checked before it ships, so counterfeits, repackaged items sold as new, and worn-out equipment do not reach you. Every part carries the same NJT warranty and return policy as our own stock.

Request Quote Learn more about Inventory Levels

Repairs

25B-B5P0N104 Mail-In Repair Service

How the Process Works:

Submit Your RFQ: Complete the request-for-quote (RFQ) form with your exact requirements.
Receive a Quote: We respond ASAP - within 1 hour during business hours.
Approve and Pay: Agree to the quoted price, and we will issue an invoice payable via credit card or your preferred method.
Direct Shipping: Our normal shipping time is 3-5 business days, during which we thoroughly inspect and certify items to meet our high standards. If you request next-day air delivery, the item will be sent directly to you and arrive the following business day. Please note: These items are NOT available for local pickup at NJT Automation's location.

What We Offer

We source genuine parts from trusted U.S. channels and stand behind what we sell.

Our network has millions of parts ready to be delivered now.
Complete Transparency: Clear information on item availability.
Well-vetted components from trusted suppliers sourced from the USA.
Technical Support: Assistance, troubleshooting and hardware repairs.
Minimal Markup: The best sourcing service at a minimal cost.
Quick Delivery: Fast access to the parts you need to get your machines back up and running.
Dropship available • No branding on packaging

Part Number Decoder

PowerFlex 525 AC drive

25BB5P0N104

PowerFlex 525 AC drive, 240V AC 3-ph, 5 A / 1 Hp normal duty, Frame A, IP20 open, no EMC filter, embedded EtherNet/IP and Safe Torque Off.

25B: BulletinPowerFlex 525: Allen-Bradley's 0.4…22 kW (0.5…30 Hp) compact drive with embedded EtherNet/IP, Safe Torque Off, USB programming and a removable control module; Frames A…E.
B: Voltage rating240V AC, three-phase input.
5P0: Output rating5 A output current, 1 Hp normal duty. Frame A drive.
N: EnclosureIP20, NEMA/UL Open Type panel mount (Frames A…C also DIN-rail mount).
1: HIMStandard fixed keypad with LCD display.
0: EMC filterNo internal EMC filter (external filter kit available).
4: BrakingStandard build: internal dynamic-brake transistor (add an external resistor to use it).

Decoded from the Rockwell Automation catalog-number structure. Series and firmware revision are printed on the product label, not encoded here.

Physical Data

Weight and DimensionsWeight2.43 lb (1.10 kg)H × W × D6 × 2.8 × 6.8 in. (152 × 72 × 172 mm)

Weight	1.10 kg (2.43 lb) Typical unit weight
Dimensions (H × W × D)	152 × 72 × 172 mm (6 × 2.8 × 6.8 in.) Frame A
Shipping Weight	1.82 kg (4.01 lb) Estimated: unit weight plus box and packing material; bills as 5 lb
Shipping Box (L × W × H)	14 × 12 × 10 in. (356 × 305 × 254 mm) Smallest standard box fitting the product with 3 in. cushioning per side

Product weight and dimensions are typical manufacturer-published values and may differ by series or option. Shipping box and weight are estimates for freight planning; the packed unit may ship in a different box.

Datasheet

Datasheet available for download

Generated from product specifications; not an official Allen-Bradley datasheet. For an official datasheet, contact Allen-Bradley or an authorized distributor.

Similar Part Numbers

25B-D010N104 Voltage rating: 480V AC, three-phase input; Output rating: 10.5 A output current, 5 Hp normal duty
25B-D2P3N104 Voltage rating: 480V AC, three-phase input; Output rating: 2.3 A output current, 1 Hp normal duty

Allen Bradley Information

Technical Description

PowerFlex 525 AC drive, 240V AC 3-ph, 5 A / 1 Hp normal duty, Frame A, IP20 open, no EMC filter, embedded EtherNet/IP and Safe Torque Off.

Alternate Part Numbers

25BB5P0N104, 25B B5PON1O4

Can the 25B-B5P0N104 be repaired?

Yes. NJT Automation offers mail-in repair for the 25B-B5P0N104, including diagnostic evaluation, component-level repair, and functional testing.

NJT Managed Repair

One vendor. One warranty. NJT manages the entire process.

1-year full-function NJT warranty, with 2- and 3-year options available
Rush service available for production-critical repairs
No evaluation or diagnostic charges
No repair, no charge
"Unrepairable" is not an option
Pre-paid UPS shipping label provided for sending your unit in
$650 minimum repair charge, shipping included both ways

Get an NJT Repair Quote

Looking for another option? For lower-cost repairs or if you prefer to work directly with an independent repair specialist, compare bids through RepairMode. RepairMode providers operate independently and set their own pricing and warranty terms.

Find a VFD repair specialiston RepairMode.com ↗

Common 25B-B5P0N104 failures

Failure patterns we regularly see on PowerFlex 525 AC drive hardware like the 25B-B5P0N104:

Heatsink overtemperature (F008) from a failed fan or blocked airflow
Power unit fault (F070): IGBT / gate driver failure
Parameter corruption or communication loss (F081) after a power event
Keypad membrane or display failure on the integral keypad
Drive will not power up or has a blank display: internal switch-mode power supply failure

Repair or replace?

ReplaceReplace the 25B-B5P0N104 when the motor is down and a same-rating PowerFlex 525 AC drive is on the shelf. Upload the parameters, download them to the new drive, and it is back on the motor. At 1 Hp the 25B-B5P0N104 is a small drive, so a replacement often costs little more than a repair. Order the exact 25B-B5P0N104. The catalog number sets the 1 Hp, 240V AC rating, and a different suffix changes it. We source the 25B-B5P0N104 on request, so weigh that lead time against a repair turnaround.

RepairRepair the 25B-B5P0N104 when a replacement is hard to source or the rating is large enough that a rebuild is clearly cheaper. Power modules, bus capacitors, precharge resistors and fans are replaced and the drive is run under load before it ships back. The two 25B-B5P0N104 symptoms we see most often are “Drive will not power up or has a blank display” and “DC bus undervoltage / overvoltage trips (F004 / F005)”. If a replacement is already installed, repairing the failed 25B-B5P0N104 gives you a tested spare on the shelf for the next failure. Every 25B-B5P0N104 repair is fully function-tested and covered by a 1-year warranty.

Request a Repair Quote

Text photos of the faulty unit and the symptoms to (414) 331-5954.

Start Your Repair Today

Related services:VFD Repair All Repair Services

All product photos were taken by NJT Automation. Test videos originated from either NJT Automation internally or from repair technicians within our network.

Still have questions?

Find answers to shipping, warranties, repairs, and more.

Frequently Asked Questions

What is the 25B-B5P0N104?

The Allen-Bradley 25B-B5P0N104 is a PowerFlex 525 AC drive, 240V AC 3-ph, 5 A / 1 Hp normal duty, Frame A, IP20 open, no EMC filter, embedded EtherNet/IP and Safe Torque Off.

What condition is the 25B-B5P0N104 in?

The 25B-B5P0N104 is available in Unused surplus / Refurbished / Used condition. We can quote this part in unused surplus, refurbished, or used condition depending on availability and your preference. Specify your requirement in the RFQ.

When does this part ship?

This 25B-B5P0N104 is sourced on request, so sourcing and quote timelines apply. Request a quote and we'll confirm availability and lead time. Many parts can be sourced within a few business days through our Level 1 supplier network.

Can you ship this next-day air?

Yes. UPS Next Day Air is available at checkout for the 25B-B5P0N104 PowerFlex 525 AC drive. Place your order before 5:00 PM Central on a business day and your in-stock item ships the same day for next-business-day delivery.

Can I pick this item up locally?

Yes. Once your 25B-B5P0N104 has been sourced and is ready, free local pickup is available at NJT Automation, 2122 N Prospect Ave, Milwaukee, WI, during business hours.

What power input does the 25B-B5P0N104 require?

240V AC, three-phase input.

What is the power rating of the 25B-B5P0N104?

5 A output current, 1 Hp normal duty.